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Cylinder head being resurfaced on a Rottler CNC machine

Reconditioned Kia engine

Reconditioned Kia G4FD engine

We have rebuilt the G4FD engine 8 times in our workshop – each unit restored to 0 km condition with new parts, machined on Rottler equipment and covered by a 12-month warranty.

8
Units rebuilt
0
Available now
12 months
Warranty
2–5 days
Delivery

G4FD engines available now

Reconditioned engines on pallets, ready for dispatch

No G4FD engine is listed online right now

That rarely means we are out of stock – most of our 3,000+ units are not published yet. Send your VIN or engine code and we will confirm availability within hours.

Typically fitted to

Based on the vehicles we have serviced with this engine code.

  • Kia 1,6 GDI
  • Kia 1.6 GDI
  • Kia 1.6 Patrol
  • Kia Sportage

How we recondition the G4FD

  1. Cylinder bore measured with a dial gauge01

    Disassembly & inspection

    Every engine is stripped completely, cleaned and measured. Blocks and heads are crack-tested.

  2. Cylinder head being resurfaced on a Rottler CNC machine02

    Precision machining

    Cylinder boring, honing, line boring and surface milling on Rottler CNC machines – back to factory tolerances.

  3. New timing chain fitted on a reconditioned engine03

    Assembly with new parts

    New pistons, rings, bearings, timing components, gaskets and seals. No reused wear parts.

  4. Reconditioned engine crated with new parts for shipping04

    Testing & documentation

    Compression and leak tests, inspection report, warranty certificate and installation instructions.

Frequently asked questions about the G4FD

How many G4FD engines have you reconditioned?

Our workshop has rebuilt the Kia G4FD 8 times. No unit is listed online right now, but most of our stock is not published – send us your VIN and we will confirm availability within hours.

Which vehicles use the G4FD engine?

Based on the vehicles we have serviced, the G4FD is typically fitted to: Kia 1,6 GDI, Kia 1.6 GDI, Kia 1.6 Patrol, and Kia Sportage. Send us your VIN or registration number and we will confirm the exact variant, year and emission standard before making an offer.

What does “reconditioned to 0 km” mean for the G4FD?

Every Kia G4FD we sell is fully disassembled, the block and cylinder head are machined back to factory tolerances on Rottler equipment, and all wear parts – pistons, rings, bearings, gaskets, seals and timing components – are replaced with new ones. The engine leaves our workshop with the service life of a new unit.

What warranty and delivery time apply to a reconditioned G4FD?

Each reconditioned G4FD comes with a 12-month warranty when it is installed by a professional workshop following our installation instructions. As soon as a unit is confirmed, it ships within 1–2 business days and reaches most European countries in 2–5 business days. Carriers: DB Schenker, RABEN or DHL.

Do I have to return my old G4FD engine?

Yes. The old G4FD core must be returned within 10 days of delivery – complete, drained of fluids and on the pallet the new engine arrived on. We arrange the pickup with our carrier.

Ask about a G4FD engine

Tell us your VIN, registration number or vehicle details and we will confirm availability, price and delivery time.

Phone
+370 664 04633 · WhatsApp, Viber

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